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Silhouette Cameo cutting alignment issue..helllp!

I hope some one can advise, I am literally losing my mind with this cameo!!!

I have been cutting a set of Wedding Stationery. very simple shape, rectangle with rounded corners. I create it in Illustrator, save as svg, import to Silhouette studio . And go to cut. It cut the first few perfectly but now on every one, the finish point of the cut does not meet up with the start point and there is actually about 1 mm of a gap. This is leaving a notch on one side and I cannot get it sorted!

1. Have checked that my paper is aligned properly.
2. Thought the mat or paper might be slipping, but it doesn't seem to be.
3. have tried a new blade and a new mat...to no avail

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